2023 Tesla Model S Plaid61% confident

Tesla Model S Plaid cutting out for two seconds — the intermittent gremlin no scan could find

At random, drive cuts out for a second or two and then returns — about once a day, never on demand, and never with an alert the owner can screenshot. Two service visits found "no fault".

What the diagnosis found

With no codes to chase, the platform mined the high-frequency vehicle log and aligned every dropout with a micro-interruption on the rear drive unit's high-voltage supply — a hairline crack in a busbar termination that only opened under chassis flex over one particular bump. Invisible at rest, on a lift, or to any scan tool.

Ranked probable causes

#1Hairline HV busbar termination crack, flex-dependent61%
High-Voltage / Drive Unit
#2Rear drive-unit controller fault36%
Drivetrain / Control
#3HV contactor chatter under vibration22%
High-Voltage / Contactor

How the system reasoned

A sub-second drive cut-out that leaves no code and cannot be reproduced on a lift demands data, not guesswork. Mining the high-frequency log and aligning every dropout with chassis flex isolated a hairline busbar crack that opened only under load over a specific bump — a fault that two scan-tool visits had no way of seeing.

61%
Confidence
~14 min
Time to diagnosis
2
Similar cases matched
✓ An intermittent drive cut-out that defeated two service visits — traced to a hairline busbar crack and fixed for good.

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